DEMOLITION · CIVIL AND EARTHWORK · FIXED BY STEP 02

Your Breaker Burns Tool Steel That Overhead Pays For

A hammer chews $9,000 of tool steel on one teardown and the job that ate it never sees a dollar of the cost. The margin looks fine and the bank account disagrees.

WHY IT IS A DEMOLITION PROBLEM

A high-reach excavator comes out of a thin national rental fleet, so when the one you need is booked or down you wait weeks or pay a premium plus a second lowbed. That pushes owners toward buying iron, and owned iron carries a note, insurance, and depreciation that sit in overhead no matter which job is running. A breaker also burns a wear item measured in thousands of dollars over a few job weeks, which is a cost category a framer or a plumber never has to allocate at all.

WHAT IT COSTS

The size of it

Job margins read clean while the true machine burden sits in overhead, so the reports never match the bank. Every bid carrying that unreconciled hourly rate is 20 to 40% light on equipment.

OVERHEAD AT $1M–$5M
16%
CFOS target 15% for demolition.
GROSS MARGIN AT $1M–$5M
20%
CFOS target 25% for demolition.
NET PROFIT AT $1M–$5M
4%
CFOS target 10% for demolition.

Charge the machine to the job by the hour at a rate that includes wear parts, then reconcile that rate against real spend at least twice a year. Demolition consumes iron harder than any other earthwork use: breaker tool steel and bushings, shear blades, pulverizer jaw teeth, undercarriage, cylinder rods, and hoses all wear in proportion to hours on one specific job. Those parts get bought reactively and coded to shop supplies or overhead, so the job that consumed them reads profitable while the company has no cash. On top of that, the note, insurance, and depreciation on owned iron sit in overhead as a fixed monthly, so your estimator is bidding an hourly number nobody has ever tied back to real spend. Owners typically bid equipment 20 to 40% under what the fleet costs to run.

WHAT TO DO

Three moves, in order

STEP 01
Pull twelve months of parts, tires, undercarriage, tool steel, and repair invoices by machine, add note payments, insurance, and fuel, and divide by that machine's meter hours. That's your real rate.
STEP 02
Require a machine number and hour meter reading on every wear-part purchase order so tool steel and blades post to the job that burned them.
STEP 03
Load the reconciled rates into the estimating template and re-run last quarter's bids against them to see which jobs you won at the wrong equipment number.
QUESTIONS

What demolition owners ask

How do i charge real equipment cost per hour to a demolition job?

A hammer chews $9,000 of tool steel on one teardown and the job that ate it never sees a dollar of the cost. The margin looks fine and the bank account disagrees.

What does it cost?

Job margins read clean while the true machine burden sits in overhead, so the reports never match the bank. Every bid carrying that unreconciled hourly rate is 20 to 40% light on equipment.

What do I do first?

Pull twelve months of parts, tires, undercarriage, tool steel, and repair invoices by machine, add note payments, insurance, and fuel, and divide by that machine's meter hours. That's your real rate.

What are demolition contractors supposed to be making?

Demolition runs 20% gross margin, 16% overhead and 4% net profit before taxes at $1M–$5M. The all-trade average is 7%, so this trade sits 3 points below it. The CFOS target is 10%.

Which part of the system fixes it?

The step is number 02, equipment cost basis. A true internal rate per machine covering ownership, maintenance, fuel, and transport, charged to the projects that used it. It comes from chapter 2 of CONTROL: The Construction Financial Operating System.

AUTHOR
Josh Luebker
JOSH LUEBKER
MASTER ELECTRICIAN · 150+ PROJECTS · $2.1B+ MANAGED

Josh Luebker ran commercial construction projects before he ran the numbers behind them, on data centres, military bases, hospitals, and high-rises. He wrote CONTROL: The Construction Financial Operating System, which is an eight-step framework for commercial subcontractors, and it publishes on October 1, 2026. He is a master electrician who moved into the office and kept the field vocabulary.

Sulphur Prairie Operations LLC maintains the benchmark reference behind these figures. Every edition is reconciled against the newest CFMA survey release before it publishes here. Where a figure changes between editions, the older edition keeps its year in the title so a citation to it stays correct.

Eight steps. Sixty days.

CONTROL is the full system, written for commercial subcontractors from under $1M to $100M. It publishes on October 1, 2026. Eight steps, six working templates, and the order they install in.