Lead-lined board is eight weeks and non-returnable
The imaging room's board is eight weeks out, cut to the shielding drawings, and the deposit is gone the day you release the order.
For most trades the long-lead item is equipment like switchgear or a rooftop unit, something the GC is already tracking on a submittal log. Yours is sheet goods, which everyone on the job assumes comes off a rack at the yard, so it never makes the long-lead list and nobody asks you about it until the floor is ready for board. The board you're waiting on is cut to a room that hasn't been signed off yet.
The size of it
You buy a $40k made-to-order package in month two on a job that bills it in month seven, and you write off any piece a redesign kills. Miss the order date and that one specialty room drags the whole floor's closeout.
Order specialty board off the document that releases it, because the construction schedule will always tell you the wrong date. Half-inch board is a two-day item, so nobody builds lead time into a drywall job until that job has imaging rooms, shaft walls, or a specialty acoustic assembly. Lead-lined gypsum is fabricated to the shielding drawings, runs six to twelve weeks, and can't be ordered at all until a physicist's shielding report is issued and approved by people who don't work for you. Shaftliner, abuse and impact resistant board, glass-mat exterior sheathing, and specialty ceiling systems all quote long, and none of them are stock returns. So you order early, eat deposit and freight, and if the room layout moves, the material is scrap.
Three moves, in order
Step 01: Job cost structure
Seven cost categories and three levels of granularity, built so the estimate and the ledger use the same words.
What else costs drywall contractors money
The same mechanism in other trades
What drywall owners ask
How far ahead do i have to order lead lined drywall?
The imaging room's board is eight weeks out, cut to the shielding drawings, and the deposit is gone the day you release the order.
What does it cost?
You buy a $40k made-to-order package in month two on a job that bills it in month seven, and you write off any piece a redesign kills. Miss the order date and that one specialty room drags the whole floor's closeout.
What do I do first?
At buyout, mark every non-stock board on the submittal log with its quoted lead time and the specific document that releases the order.
What are drywall contractors supposed to be making?
Drywall runs 19% gross margin, 13% overhead and 6% net profit before taxes at $1M–$5M. The all-trade average is 7%, so this trade sits 1 points below it. The CFOS target is 10%.
Which part of the system fixes it?
The step is number 01, job cost structure. Seven cost categories and three levels of granularity, built so the estimate and the ledger use the same words. It comes from chapter 1 of CONTROL: The Construction Financial Operating System.
