Trench settles in linear feet, bills back in square yards
You billed linear feet of pipe. Eighteen months later the backcharge comes back in square yards of asphalt, with the paver's mobilization stacked on top.
You get charged in units you never bid, by a contractor you never hired. The deduction comes out of money you already earned and are still waiting on, so the argument starts after your leverage is gone. No other trade on that site has its finished product buried under someone else's surface for a year and a half before anyone can see whether it held.
The size of it
A 40-foot trench segment worth $2,000 in pipe can come back as a $15,000 to $20,000 pavement restoration backcharge, taken out of retention that was already 18 months old.
File your compaction density reports by station and date the week the trench closes, because they're the only defense you get. You backfill and compact, and a paving contractor covers your trench weeks later. That backfill consolidates over the next 6 to 18 months, and a dip, a crack, or a void opens in the pavement or the parking lot. The repair is saw cut, removal, subgrade rework, asphalt or concrete, striping, and traffic control at the paver's rates, and because it falls inside the maintenance bond period the GC or the city deducts it from your final retention instead of writing a change order.
Three moves, in order
Step 08: Standards and accountability
Five hours a month of owner time, spent ahead of the work.
What else costs underground utility contractors money
The same mechanism in other trades
What underground utility owners ask
How do I fight a pavement backcharge for trench settlement?
You billed linear feet of pipe. Eighteen months later the backcharge comes back in square yards of asphalt, with the paver's mobilization stacked on top.
What does it cost?
A 40-foot trench segment worth $2,000 in pipe can come back as a $15,000 to $20,000 pavement restoration backcharge, taken out of retention that was already 18 months old.
What do I do first?
Require your testing lab to report density by station and lift elevation, and drop the reports into the job folder the same week the trench is closed.
What are underground utility contractors supposed to be making?
Underground utility runs 18% gross margin, 15% overhead and 3% net profit before taxes at $1M–$5M. The all-trade average is 7%, so this trade sits 4 points below it. The CFOS target is 10%.
Which part of the system fixes it?
The step is number 08, standards and accountability. Five hours a month of owner time, spent ahead of the work. It comes from chapter 8 of CONTROL: The Construction Financial Operating System.
