The lowboy goes back out three times after you're done
You priced one mobilization and the job needs four: deep utilities, structures and tie-ins, adjust-to-grade after paving, and then closeout CCTV and punch.
Almost no other trade leaves the site and comes back three times on the same contract, and the return trips are the ones priced per each. A price written for a single mobilization has to absorb every one of those equipment moves. On top of that, everything you installed in month two sits under 14 months of other trades' traffic, so when the closeout video shows a crushed or silted line, nobody can prove who ran over it and the repair falls on you.
The size of it
You recover three to five mobilizations inside a price built for one, and you eat repair work with no change order behind it. Mobilization and remob is routinely the most under-bid line in this trade.
Bid mobilization as a count of trips and write that count into the schedule of values before the subcontract gets signed. Deep utilities go in with mass grading, structures and tie-ins follow, and months later you send a lowboy, an excavator, a saw, and a crew back out to bring manhole rings, valve boxes, inlets, and cleanouts up to final grade. Adjusting covers is a separate pay item priced per each, often a few hundred dollars, against a trip that costs a full crew day plus equipment moves. Closeout video and punch make it four.
Three moves, in order
Step 06: Project management
Billing dates, change orders, and notices, run as standards that hold without anyone chasing them.
What else costs underground utility contractors money
The same mechanism in other trades
What underground utility owners ask
How should I price adjusting manhole rings and valve boxes to final grade?
You priced one mobilization and the job needs four: deep utilities, structures and tie-ins, adjust-to-grade after paving, and then closeout CCTV and punch.
What does it cost?
You recover three to five mobilizations inside a price built for one, and you eat repair work with no change order behind it. Mobilization and remob is routinely the most under-bid line in this trade.
What do I do first?
On your next bid, count the site visits out loud: initial install, structures, adjust to grade, CCTV, and punch. Price each visit as its own line.
What are underground utility contractors supposed to be making?
Underground utility runs 18% gross margin, 15% overhead and 3% net profit before taxes at $1M–$5M. The all-trade average is 7%, so this trade sits 4 points below it. The CFOS target is 10%.
Which part of the system fixes it?
The step is number 06, project management. Billing dates, change orders, and notices, run as standards that hold without anyone chasing them. It comes from chapter 6 of CONTROL: The Construction Financial Operating System.
