The clamps that never came back are hiding in your overhead
Eleven hundred clamps shipped and nine hundred came home. By the time you know that, the final pay app is cut and the GC's job budget is closed.
Loss and damage is scaffolding's warranty tail, and it comes due after closeout instead of during the work. A drywall sub knows its material variance the week the board is hung; you learn yours a month after the last truck rolls, when everyone who could have authorized payment has moved to another project. Because the missing item is a clamp and not a defect, there's no punch process, no callback, and no contractual mechanism waiting to receive it.
The size of it
A large job can absorb ten to forty thousand dollars into overhead as shrinkage. Spread across a year that's real money, and it's charged to no job at all.
Components get buried in backfill, cut for somebody's convenience, welded to, thrown down a chute, or loaded onto another contractor's truck at demob. You can't count any of it until the last load is back in the yard and banded, which is thirty to sixty days after final dismantle. At that point the final application for payment has gone out, retainage is in process, and the GC's job budget has no line left to pay a replacement invoice from. So the shortage gets written off, sits in overhead as shrinkage, and never touches the job that caused it. Every job then looks profitable for a reason that has nothing to do with what happened on it.
Three moves, in order
Step 01: Job cost structure
Seven cost categories and three levels of granularity, built so the estimate and the ledger use the same words.
What else costs scaffolding contractors money
The same mechanism in other trades
What scaffolding owners ask
How to charge scaffold loss and damage back to the job?
Eleven hundred clamps shipped and nine hundred came home. By the time you know that, the final pay app is cut and the GC's job budget is closed.
What does it cost?
A large job can absorb ten to forty thousand dollars into overhead as shrinkage. Spread across a year that's real money, and it's charged to no job at all.
What do I do first?
Ship against a signed manifest by component type and quantity on every outbound load, and have the receiving super or your foreman sign the return count on every inbound load.
What are scaffolding contractors supposed to be making?
Scaffolding runs 26% gross margin, 18% overhead and 8% net profit before taxes at $1M–$5M. The all-trade average is 7%, so this trade sits 1 points above it. The CFOS target is 10%.
Which part of the system fixes it?
The step is number 01, job cost structure. Seven cost categories and three levels of granularity, built so the estimate and the ledger use the same words. It comes from chapter 1 of CONTROL: The Construction Financial Operating System.
