Primer finds the drywall defects and you pay to fix them
Primer goes on, every taped joint and screw pop lights up, and the fix comes out of your labor budget and not the drywall sub's.
Every other finish trade inspects the surface before it commits money to it. Your inspection tool is your own first coat, which costs labor and material to apply and can't be undone. That timing is what makes somebody else's defect yours: the proof and the liability hit in the same minute, at 6 a.m., with no written substrate acceptance anywhere in the file.
The size of it
A wall delivered at Level 4 and finished to Level 5 by your crew runs 2 to 4 extra labor hours per 100 square feet plus a full extra prime coat, routinely 15 to 25 percent of the interior labor budget. Almost none of it converts to a change order.
Paint transfers whatever is under it. Specs call for a Level 4 or Level 5 drywall finish under critical lighting, but nobody can tell which one they got until your primer is on the wall. On concrete and masonry the same gate is substrate moisture and alkalinity, in-situ relative humidity per ASTM F2170 and pH testing on new masonry, and usually nobody ran either test. By the time the evidence is visible the drywall crew is demobilized and the schedule won't tolerate bringing them back, so you skim-coat, sand, and re-prime, and everyone on site calls it part of painting.
Three moves, in order
Step 08: Standards and accountability
Five hours a month of owner time, spent ahead of the work.
What else costs painting contractors money
The same mechanism in other trades
What painting owners ask
Painter fixing drywall defects found after primer who pays?
Primer goes on, every taped joint and screw pop lights up, and the fix comes out of your labor budget and not the drywall sub's.
What does it cost?
A wall delivered at Level 4 and finished to Level 5 by your crew runs 2 to 4 extra labor hours per 100 square feet plus a full extra prime coat, routinely 15 to 25 percent of the interior labor budget. Almost none of it converts to a change order.
What do I do first?
Write a one-page substrate acceptance form signed by the GC's super, listing the drywall level, the lighting condition, and the moisture or pH result, before you open a pail.
What are painting contractors supposed to be making?
Painting runs 18% gross margin, 13% overhead and 5% net profit before taxes at $1M–$5M. The all-trade average is 7%, so this trade sits 2 points below it. The CFOS target is 10%.
Which part of the system fixes it?
The step is number 08, standards and accountability. Five hours a month of owner time, spent ahead of the work. It comes from chapter 8 of CONTROL: The Construction Financial Operating System.
